/************************************************************************** * * Copyright (c) 2019-2020 Diality Inc. - All Rights Reserved. * * THIS CODE MAY NOT BE COPIED OR REPRODUCED IN ANY FORM, IN PART OR IN * WHOLE, WITHOUT THE EXPLICIT PERMISSION OF THE COPYRIGHT OWNER. * * @file DrainPump.c * * @author (last) Quang Nguyen * @date (last) 14-Sep-2020 * * @author (original) Sean * @date (original) 08-Apr-2020 * ***************************************************************************/ #include #include "etpwm.h" #include "mibspi.h" #include "DrainPump.h" #include "FPGA.h" #include "OperationModes.h" #include "PIControllers.h" #include "Pressures.h" #include "SystemCommMessages.h" #include "TaskGeneral.h" #include "TaskPriority.h" #include "Timers.h" #include "Valves.h" #ifdef EMC_TEST_BUILD #include "Heaters.h" #endif /** * @addtogroup DrainPump * @{ */ // ********** private definitions ********** #define DRAIN_PUMP_DATA_PUB_INTERVAL ( MS_PER_SECOND / TASK_PRIORITY_INTERVAL ) ///< interval (ms/task time) at which the Drain Pump data is published on the CAN bus #define DRP_CONTROL_INTERVAL ( MS_PER_SECOND / TASK_GENERAL_INTERVAL ) ///< interval (ms/task time) at which the Drain pump is controlled #define DRP_SPEED_ADC_TO_RPM_FACTOR 12.94 ///< conversion factor from ADC counts to RPM for Drain pump #define DRP_SPEED_RPM_TO_ADC_FACTOR ( 1.0 / DRP_SPEED_ADC_TO_RPM_FACTOR ) ///< conversion factor from RPM to ADC counts for Drain pump #define DRAIN_PUMP_P_COEFFICIENT 0.005 ///< P term for drain pump delta pressure control #define DRAIN_PUMP_I_COEFFICIENT 0.0015 ///< I term for drain pump delta pressure control /// Enumeration of drain pump states. typedef enum DrainPump_States { DRAIN_PUMP_OFF_STATE = 0, ///< Drain pump off state DRAIN_PUMP_CONTROL_TO_TARGET_STATE, ///< Drain pump control to target state DRAIN_PUMP_OPEN_LOOP_STATE, ///< Drain pump open loop state NUM_OF_DRAIN_PUMP_STATES ///< Number of drain pump states } DRAIN_PUMP_STATE_T; /// Enumeration of drain pump self-test states. typedef enum DrainPump_Self_Test_States { DRAIN_PUMP_SELF_TEST_STATE_START = 0, ///< Drain pump self-test start state DRAIN_PUMP_TEST_STATE_IN_PROGRESS, ///< Drain pump self-test in progress state DRAIN_PUMP_TEST_STATE_COMPLETE, ///< Drain pump self-test completed state NUM_OF_DRAIN_PUMP_SELF_TEST_STATES ///< Number of drain pump self-test states } DRAIN_PUMP_SELF_TEST_STATE_T; #define DRAIN_PUMP_ENABLE_SPI3_PORT_MASK 0x00000020 ///< CS5 - Out put GPIO for pump enable. #define SET_DRAIN_PUMP_ENABLE() {mibspiREG3->PC3 |= DRAIN_PUMP_ENABLE_SPI3_PORT_MASK;} ///< drain pump enable set macro. #define CLR_DRAIN_PUMP_ENABLE() {mibspiREG3->PC3 &= ~DRAIN_PUMP_ENABLE_SPI3_PORT_MASK;} ///< drain pump enable clear macro. // TODO - test code - remove later #define DRAIN_PUMP_TEST2_SPI1_PORT_MASK 0x00000004 // (CS2 - re-purposed as input GPIO) #define GET_DIP_SW2_TEST() ( ( mibspiREG1->PC2 & DRAIN_PUMP_TEST2_SPI1_PORT_MASK ) != 0 ) // ********** private data ********** static DRAIN_PUMP_STATE_T drainPumpState = DRAIN_PUMP_OFF_STATE; ///< current state of drain pump controller state machine static U32 drainPumpDataPublicationTimerCounter = 0; ///< used to schedule drain pump data publication to CAN bus static U32 drainPumpDAC = 0; ///< initial drain pump DAC value static U32 drainPumpDACSet = 0; ///< currently set drain pump DAC value static PUMP_CONTROL_MODE_T drainPumpControlMode = NUM_OF_PUMP_CONTROL_MODES; ///< requested drain pump control mode static PUMP_CONTROL_MODE_T drainPumpControlModeSet = PUMP_CONTROL_MODE_CLOSED_LOOP; ///< currently set drain pump control mode static OVERRIDE_U32_T drainPumpDataPublishInterval = { DRAIN_PUMP_DATA_PUB_INTERVAL, DRAIN_PUMP_DATA_PUB_INTERVAL, 0, 0 }; ///< interval (in ms) at which to publish RO flow data to CAN bus static OVERRIDE_U32_T targetDrainPumpSpeed = { 0, 0, 0, 0 }; ///< Target RO pressure (in PSI) static OVERRIDE_F32_T targetDrainPumpDeltaPressure = { 0.0, 0.0, 0.0, 0.0 }; ///< Target delta pressure for the drain pump static U32 drainControlTimerCounter = 0; ///< determines when to perform control on drain pump /* These variables are used for POST. POST will be implemented later static DRAIN_PUMP_SELF_TEST_STATE_T drainPumpSelfTestState = DRAIN_PUMP_SELF_TEST_STATE_START; ///< current drain pump self test state static U32 drainPumpSelfTestTimerCount = 0; ///< timer counter for drain pump self test */ // ********** private function prototypes ********** static DRAIN_PUMP_STATE_T handleDrainPumpOffState( void ); static DRAIN_PUMP_STATE_T handleDrainPumpControlToTargetState( void ); static DRAIN_PUMP_STATE_T handleDrainPumpOpenLoopState( void ); static void stopDrainPump( void ); static void publishDrainPumpData( void ); static U32 getPublishDrainPumpDataInterval( void ); /*********************************************************************//** * @brief * The initDrainPump function initializes the DrainPump module. * @details * Inputs : none * Outputs : DrainPump module initialized. * @return none *************************************************************************/ void initDrainPump( void ) { stopDrainPump(); // Initialize the drain pump PI controller initializePIController( PI_CONTROLLER_ID_DRAIN_PUMP, MIN_DRAIN_PUMP_RPM_TARGET, DRAIN_PUMP_P_COEFFICIENT, DRAIN_PUMP_I_COEFFICIENT, MIN_DRAIN_PUMP_RPM_TARGET, MAX_DRAIN_PUMP_RPM_TARGET ); } /*********************************************************************//** * @brief * The setDrainPumpTargetSpeed function sets a new target speed for the drain pump. * @details * Inputs: none * Outputs: targetDrainPumpPressure * @param: rpm : new target drain pump speed (in RPM). * @return: TRUE if new target speed is set, FALSE if not *************************************************************************/ BOOL setDrainPumpTargetSpeed( U32 rpm ) { BOOL result = FALSE; if ( ( 0 == rpm ) || ( ( rpm >= MIN_DRAIN_PUMP_RPM_TARGET ) && ( rpm <= MAX_DRAIN_PUMP_RPM_TARGET ) ) ) { #ifdef EMC_TEST_BUILD drainPumpDAC = (U32)((F32)2500 * DRP_SPEED_RPM_TO_ADC_FACTOR + FLOAT_TO_INT_ROUNDUP_OFFSET); #else drainPumpDAC = (U32)((F32)rpm * DRP_SPEED_RPM_TO_ADC_FACTOR + FLOAT_TO_INT_ROUNDUP_OFFSET); #endif targetDrainPumpSpeed.data = rpm; drainPumpControlMode = PUMP_CONTROL_MODE_OPEN_LOOP; result = TRUE; } return result; } /*********************************************************************//** * @brief * The setDrainPumpTargetDeltaPressure function sets the target delta\n * pressure in between the PRd and PDr sensors * @details * Inputs: targetDrainPumpDeltaP * Outputs: targetDrainPumpDeltaP * @param: deltaP : new target drain pump delta pressure * @return: TRUE if new target speed is set, FALSE if not *************************************************************************/ BOOL setDrainPumpTargetDeltaPressure ( F32 deltaP ) { BOOL result = FALSE; targetDrainPumpDeltaPressure.data = deltaP; drainPumpControlMode = PUMP_CONTROL_MODE_CLOSED_LOOP; result = TRUE; return result; } /*********************************************************************//** * @brief * The signalDrainPumpHardStop function stops the Drain pump immediately. * @details * Inputs: none * Outputs: Drain pump stopped, set point reset, state changed to off * @return: none *************************************************************************/ void signalDrainPumpHardStop( void ) { targetDrainPumpSpeed.data = 0; stopDrainPump(); drainPumpState = DRAIN_PUMP_OFF_STATE; drainPumpControlMode = NUM_OF_PUMP_CONTROL_MODES; // Set the control mode to none drainControlTimerCounter = 0; } /*********************************************************************//** * @brief * The execDrainPumpMonitor function executes the drain pump monitor. * @details * Inputs: none * Outputs: none * @return: none *************************************************************************/ void execDrainPumpMonitor( void ) { U16 drnPumpSpd = getFPGADrainPumpSpeed(); // TODO - convert drain pump speed to RPM // TODO - check(s) ??? // publish drain pump data on interval publishDrainPumpData(); } /*********************************************************************//** * @brief * The execDrainPumpController function executes the drain pump controller. * @details * Inputs: drainPumpState * Outputs: drainPumpState * @return: none *************************************************************************/ void execDrainPumpController( void ) { switch ( drainPumpState ) { case DRAIN_PUMP_OFF_STATE: drainPumpState = handleDrainPumpOffState(); break; case DRAIN_PUMP_CONTROL_TO_TARGET_STATE: drainPumpState = handleDrainPumpControlToTargetState(); break; case DRAIN_PUMP_OPEN_LOOP_STATE: drainPumpState = handleDrainPumpOpenLoopState(); break; default: SET_ALARM_WITH_2_U32_DATA( ALARM_ID_DG_SOFTWARE_FAULT, 0, drainPumpState ) // TODO - replace 1st param with s/w fault enum drainPumpState = DRAIN_PUMP_OFF_STATE; break; } } /*********************************************************************//** * @brief * The handleDrainPumpOffState function handles the drain pump off state of * the drain pump controller state machine. * @details * Inputs: targetDrainPumpSpeed * Outputs: drainPumpPWMDutyCyclePctSet * @return: next state *************************************************************************/ static DRAIN_PUMP_STATE_T handleDrainPumpOffState( void ) { DRAIN_PUMP_STATE_T result = DRAIN_PUMP_OFF_STATE; #ifdef DEBUG_ENABLED #ifdef ENABLE_DIP_SWITCHES // TODO - test code - remove later if ( GET_DIP_SW2_TEST() ) { setValveState( VPI, VALVE_STATE_OPEN ); setValveState( VRC, VALVE_STATE_DRAIN_C_TO_NO ); setValveState( VPO, VALVE_STATE_NOFILL_C_TO_NO ); setDrainPumpTargetSpeed( 1000 ); #ifdef EMC_TEST_BUILD setTrimmerHeaterTargetTemperature( 50.0 ); startTrimmerHeater(); #endif } #endif #endif // If the target drain pump speed was not 0 and the control mode // is open loop, set the drain pump to open loop if ( getTargetDrainPumpSpeed() > 0 && drainPumpControlMode == PUMP_CONTROL_MODE_OPEN_LOOP ) { // set drain pump enable pin SET_DRAIN_PUMP_ENABLE(); // set drain pump DAC drainPumpDACSet = drainPumpDAC; setFPGADrainPumpSpeed( drainPumpDACSet ); result = DRAIN_PUMP_OPEN_LOOP_STATE; } // If the drain pump is set to closed loop, call the proper state // It is checked for the value of delta pressure because it can be anything // including 0 else if ( drainPumpControlMode == PUMP_CONTROL_MODE_CLOSED_LOOP ) { // set drain pump enable pin SET_DRAIN_PUMP_ENABLE(); resetPIController( PI_CONTROLLER_ID_DRAIN_PUMP, MIN_DRAIN_PUMP_RPM_TARGET ); U32 rpm = targetDrainPumpSpeed.data; drainPumpDAC = (U32)((F32)rpm * DRP_SPEED_RPM_TO_ADC_FACTOR + FLOAT_TO_INT_ROUNDUP_OFFSET); // set drain pump DAC drainPumpDACSet = drainPumpDAC; setFPGADrainPumpSpeed( drainPumpDACSet ); result = DRAIN_PUMP_CONTROL_TO_TARGET_STATE; } return result; } /*********************************************************************//** * @brief * The handleDrainPumpControlToTargetState function handles the "control to * target" state of the drain pump controller state machine. * @details * Inputs: none * Outputs: drainPumpState * @return: next state *************************************************************************/ static DRAIN_PUMP_STATE_T handleDrainPumpControlToTargetState( void ) { DRAIN_PUMP_STATE_T result = DRAIN_PUMP_CONTROL_TO_TARGET_STATE; // control at set interval if ( ++drainControlTimerCounter >= DRP_CONTROL_INTERVAL ) { F32 inletDrainPressure = getMeasuredDGPressure ( PRESSURE_SENSOR_DRAIN_PUMP_INLET ); F32 outletDrainPressure = getMeasuredDGPressure ( PRESSURE_SENSOR_DRAIN_PUMP_OUTLET ); F32 pressureDiff = inletDrainPressure - outletDrainPressure; F32 rpm = runPIController( PI_CONTROLLER_ID_DRAIN_PUMP, targetDrainPumpDeltaPressure.data, pressureDiff ); drainPumpDACSet = (U32)(rpm * DRP_SPEED_RPM_TO_ADC_FACTOR + FLOAT_TO_INT_ROUNDUP_OFFSET); setFPGADrainPumpSpeed( drainPumpDACSet ); // From a merge from master if ( drainPumpControlModeSet == PUMP_CONTROL_MODE_CLOSED_LOOP ) { #ifndef EMC_TEST_BUILD // TODO - will drain pump have a closed loop? #endif } drainControlTimerCounter = 0; } // From a merge from master if ( 0 == getTargetDrainPumpSpeed() ) { signalDrainPumpHardStop(); result = DRAIN_PUMP_OFF_STATE; } #ifdef DEBUG_ENABLED #ifdef ENABLE_DIP_SWITCHES // TODO - test code - remove later if ( !GET_DIP_SW2_TEST() ) { signalDrainPumpHardStop(); setValveState( VPI, VALVE_STATE_OPEN ); setValveState( VRC, VALVE_STATE_DRAIN_C_TO_NO ); setValveState( VPO, VALVE_STATE_FILL_C_TO_NC ); #ifdef EMC_TEST_BUILD stopTrimmerHeater(); #endif result = DRAIN_PUMP_OFF_STATE; } #endif #endif return result; } /*********************************************************************//** * @brief * The handleDrainPumpOpenLoopState function handles the open loop \n * state * @details * Inputs: none * Outputs: none * @return: next state *************************************************************************/ static DRAIN_PUMP_STATE_T handleDrainPumpOpenLoopState( void ) { return DRAIN_PUMP_OPEN_LOOP_STATE; } /*********************************************************************//** * @brief * The stopDrainPump function sets the drain pump DAC to zero. * @details * Inputs: none * Outputs: DAC zeroed * @return: none *************************************************************************/ static void stopDrainPump( void ) { drainPumpDAC = 0; drainPumpDACSet = 0; setFPGADrainPumpSpeed( drainPumpDACSet ); CLR_DRAIN_PUMP_ENABLE(); } /*********************************************************************//** * @brief * The getPublishDrainPumpDataInterval function gets the drain pump data * publication interval. * @details * Inputs: drainPumpDataPublishInterval * Outputs: none * @return: the current Drain pump data publication interval (in ms). *************************************************************************/ static U32 getPublishDrainPumpDataInterval( void ) { U32 result = drainPumpDataPublishInterval.data; if ( OVERRIDE_KEY == drainPumpDataPublishInterval.override ) { result = drainPumpDataPublishInterval.ovData; } return result; } /*********************************************************************//** * @brief * The getTargetDrainPumpSpeed function gets the current target drain pump * speed. * @details * Inputs: targetDrainPumpSpeed * Outputs : none * @return: the current target drain pump speed. *************************************************************************/ U32 getTargetDrainPumpSpeed( void ) { U32 result = targetDrainPumpSpeed.data; if ( OVERRIDE_KEY == targetDrainPumpSpeed.override ) { result = targetDrainPumpSpeed.ovData; } return result; } /*********************************************************************//** * @brief * The publishDrainPumpData function publishes drain pump data at the set interval. * @details * Inputs: target speed * Outputs: Drain pump data is published to CAN bus. * @return: none *************************************************************************/ static void publishDrainPumpData( void ) { // publish Drain pump data on interval if ( ++drainPumpDataPublicationTimerCounter >= getPublishDrainPumpDataInterval() ) { // TODO: This was a const in master, why? U32 spdStPt = getTargetDrainPumpSpeed(); F32 pressureDiff = fabs( getMeasuredDGPressure ( PRESSURE_SENSOR_DRAIN_PUMP_INLET ) - getMeasuredDGPressure ( PRESSURE_SENSOR_DRAIN_PUMP_OUTLET ) ); broadcastDrainPumpData( spdStPt, drainPumpDACSet, pressureDiff, (U32)drainPumpState ); drainPumpDataPublicationTimerCounter = 0; } } /*********************************************************************//** * @brief * The execDrainPumpTest function executes the state machine for the drain * pump self-test. * @details * Inputs: none * Outputs: none * @return: the current state of the Drain Pump self test. *************************************************************************/ SELF_TEST_STATUS_T execDrainPumpTest( void ) { SELF_TEST_STATUS_T result = SELF_TEST_STATUS_FAILED; // TODO - implement self-test(s) return result; } /**@}*/ /************************************************************************* * TEST SUPPORT FUNCTIONS *************************************************************************/ /*********************************************************************//** * @brief * The testSetDrainPumpDataPublishIntervalOverride function overrides the * drain pump data publish interval. * @details * Inputs: none * Outputs: drainPumpDataPublishInterval * @param: value : override RO pump data publish interval with (in ms) * @return: TRUE if override successful, FALSE if not *************************************************************************/ BOOL testSetDrainPumpDataPublishIntervalOverride( U32 value ) { BOOL result = FALSE; if ( TRUE == isTestingActivated() ) { U32 intvl = value / TASK_PRIORITY_INTERVAL; result = TRUE; drainPumpDataPublishInterval.ovData = intvl; drainPumpDataPublishInterval.override = OVERRIDE_KEY; } return result; } /*********************************************************************//** * @brief * The testResetDrainPumpDataPublishIntervalOverride function resets the * override of the drain pump data publish interval. * @details * Inputs: none * Outputs: drainPumpDataPublishInterval * @return: TRUE if override reset successful, FALSE if not *************************************************************************/ BOOL testResetDrainPumpDataPublishIntervalOverride( void ) { BOOL result = FALSE; if ( TRUE == isTestingActivated() ) { result = TRUE; drainPumpDataPublishInterval.override = OVERRIDE_RESET; drainPumpDataPublishInterval.ovData = drainPumpDataPublishInterval.ovInitData; } return result; } /*********************************************************************//** * @brief * The testSetTargetDrainPumpSpeedOverride function overrides the target * drain pump speed (in RPM). * @details * Inputs: none * Outputs: targetDrainPumpSpeed * @param: value : override target drain pump speed (in RPM) * @return: TRUE if override successful, FALSE if not *************************************************************************/ BOOL testSetTargetDrainPumpSpeedOverride( U32 value ) { BOOL result = FALSE; if ( TRUE == isTestingActivated() ) { targetDrainPumpSpeed.ovInitData = targetDrainPumpSpeed.data; // backup current target pressure targetDrainPumpSpeed.ovData = value; targetDrainPumpSpeed.override = OVERRIDE_KEY; result = setDrainPumpTargetSpeed( value ); } return result; } /*********************************************************************//** * @brief * The testResetTargetDrainPumpSpeedOverride function resets the override of the * target drain pump speed (in RPM). * @details * Inputs: none * Outputs: targetDrainPumpSpeed * @return: TRUE if override reset successful, FALSE if not *************************************************************************/ BOOL testResetTargetDrainPumpSpeedOverride( void ) { BOOL result = FALSE; if ( TRUE == isTestingActivated() ) { targetDrainPumpSpeed.data = targetDrainPumpSpeed.ovInitData; // restore pre-override target speed targetDrainPumpSpeed.override = OVERRIDE_RESET; targetDrainPumpSpeed.ovInitData = 0; targetDrainPumpSpeed.ovData = 0; result = setDrainPumpTargetSpeed( targetDrainPumpSpeed.data ); } return result; } /*********************************************************************//** * @brief * The testSetTargetDrainPumpDeltaPressureOverride function overrides \n * the target drain pump delta pressure * @details * Inputs: none * Outputs: targetDrainPumpDeltaPressure * @param: value : override target drain pump delta pressure * @return: TRUE if override successful, FALSE if not *************************************************************************/ BOOL testSetTargetDrainPumpDeltaPressureOverride( F32 value ) { BOOL result = FALSE; if ( TRUE == isTestingActivated() ) { targetDrainPumpDeltaPressure.ovInitData = targetDrainPumpDeltaPressure.data; // backup current target delta pressure targetDrainPumpDeltaPressure.ovData = value; targetDrainPumpDeltaPressure.override = OVERRIDE_KEY; result = setDrainPumpTargetDeltaPressure( value ); } return result; } /*********************************************************************//** * @brief * The testResetTargetDrainPumpDeltaPressureOverride function resets the \n * override of the target drain pump delta pressure * @details * Inputs: none * Outputs: targetDrainPumpDeltaPressure * @return: TRUE if override reset successful, FALSE if not *************************************************************************/ BOOL testResetTargetDrainPumpDeltaPressureOverride( void ) { BOOL result = FALSE; if ( TRUE == isTestingActivated() ) { targetDrainPumpDeltaPressure.data = targetDrainPumpDeltaPressure.ovInitData; // restore pre-override target delta pressure targetDrainPumpDeltaPressure.override = OVERRIDE_RESET; targetDrainPumpDeltaPressure.ovInitData = 0; targetDrainPumpDeltaPressure.ovData = 0; result = setDrainPumpTargetDeltaPressure( targetDrainPumpDeltaPressure.data ); } return result; } /**@}*/