/************************************************************************** * * Copyright (c) 2024-2024 Diality Inc. - All Rights Reserved. * * THIS CODE MAY NOT BE COPIED OR REPRODUCED IN ANY FORM, IN PART OR IN * WHOLE, WITHOUT THE EXPLICIT PERMISSION OF THE COPYRIGHT OWNER. * * @file ValvesDD.c * * @author (last) Vinayakam Mani * @date (last) 14-Aug-2024 * * @author (original) Vinayakam Mani * @date (original) 14-Aug-2024 * ***************************************************************************/ #include // For memcpy #include "FpgaDD.h" #include "MessageSupport.h" #include "Messaging.h" #include "TaskPriority.h" #include "Timers.h" #include "Valves.h" /** * @addtogroup Valves * @{ */ // ********** private definitions ********** #define DEENERGIZED 0 ///< 0 for de-energized valve. #define ENERGIZED 1 ///< 1 for energized valve. #define ALL_VALVES_DEENERGIZED 0x0000 ///< 0 in U16 bit field for all valves. #define MAX_VALVE_STATE_MISMATCH_TIMER_COUNT (100 / TASK_PRIORITY_INTERVAL ) ///< Maximum time commanded valves state can fail to match read back valve states in a row. #define VALVES_STATE_PUB_INTERVAL ( MS_PER_SECOND / TASK_PRIORITY_INTERVAL ) ///< Interval ( ms / task time) at which valves states are published on CAN bus. #define DATA_PUBLISH_COUNTER_START_COUNT 50 ///< Data publish counter start count. // ********** private data ********** static U32 valvesStatesPublicationTimerCounter; ///< Timer counter used to schedule valve state publication to CAN bus. static U16 commandedValvesStates; ///< Initialize commanded valves states bit field. static U08 commandedBCValveStates; ///< Initialize balancing chamber commanded valves states bit field. static U08 commandedUFValveStates; ///< Initialize ultra filtration commanded valves states bit field. static U32 valveStateMismatchTimerCounter; ///< Initialize valve state mismatch timer. static U32 pendingValveStateChanges[ NUM_OF_VALVES ]; ///< Delayed (pending) valve state changes. static U32 pendingValveStateChangeCountDowns[ NUM_OF_VALVES ]; ///< Delayed (pending) valve state change count down timers (in task intervals). static OVERRIDE_U32_T valveStates[ NUM_OF_VALVES ]; ///< Currently commanded valves states. static OVERRIDE_U32_T valveSensedStates[ NUM_OF_VALVES ]; ///< Valve sensed states override. static OVERRIDE_U32_T valvesStatesPublishInterval = { VALVES_STATE_PUB_INTERVAL, VALVES_STATE_PUB_INTERVAL, 0, 0 }; ///< Interval (in ms/task interval) at which to publish valves state to CAN bus. // ********** private function prototypes ********** static void publishValvesStates( void ); static void readCommandedValveStates( void ); static BOOL checkValveStateName( VALVES_T valveID, VALVE_STATE_NAMES_T valveStateName ); static U32 convertValveStateNameToValveState( VALVE_STATE_NAMES_T valveStateName ); static U32 getValveState( U32 valveID ); /*********************************************************************//** * @brief * The initValves function initializes the Valves unit. * @details \b Inputs: none * @details \b Outputs: valveStates, pendingValveStateChanges, valveSensedStates, * pendingValveStateChangeCountDowns, valveStateMismatchCounter, * commandedValvesStates * @return none *************************************************************************/ void initValves( void ) { U32 i; // initialize commanded valve states for ( i = 0; i < NUM_OF_VALVES; i++ ) { valveStates[ i ].data = DEENERGIZED; valveStates[ i ].ovInitData = DEENERGIZED; valveStates[ i ].ovData = DEENERGIZED; valveStates[ i ].override = OVERRIDE_RESET; pendingValveStateChanges[ i ] = DEENERGIZED; pendingValveStateChangeCountDowns[ i ] = 0; valveSensedStates[ i ].data = DEENERGIZED; valveSensedStates[ i ].ovInitData = DEENERGIZED; valveSensedStates[ i ].ovData = DEENERGIZED; valveSensedStates[ i ].override = OVERRIDE_RESET; } //Initialize the commanded valve states commandedValvesStates = ALL_VALVES_DEENERGIZED; commandedBCValveStates = ALL_VALVES_DEENERGIZED; commandedUFValveStates = ALL_VALVES_DEENERGIZED; valveStateMismatchTimerCounter = 0; valvesStatesPublicationTimerCounter = DATA_PUBLISH_COUNTER_START_COUNT; // reset valves states publication timer readCommandedValveStates(); // initially set all valves to de-energized state via FPGA setFPGAValveStates( commandedValvesStates ); setFPGABCValveStates( commandedBCValveStates ); setFPGAUFValveStates( commandedUFValveStates ); } /*********************************************************************//** * @brief * The execValves function executes the valves driver. * @details \b Inputs: valvesStates, valveStateMismatchCounter * pendingValveStateChangeCountDowns, commandedValvesStates, * commandedBCValveStates , commandedUFValveStates * @details \b Outputs: valvesStates, valveStateMismatchCounter * pendingValveStateChanges, valve controls * @details \b Alarm: ALARM_ID_DD_VALVE_CONTROL_FAILURE when FPGA read back * valve state mismatches with the commanded valve state after defined time (100ms). * @return none *************************************************************************/ void execValves( void ) { U32 i; // get valves states from FPGA U16 readValvesStates = getFPGAValveStates(); U08 readValveBCStates = getFPGAValveBCStates(); U08 readValveUFStates = getFPGAValveUFStates(); // Verify read back FPGA valve states match last commanded valve states if ( ( readValvesStates != commandedValvesStates ) || ( readValveBCStates != commandedBCValveStates ) || ( readValveUFStates != commandedUFValveStates ) ) { valveStateMismatchTimerCounter++; // increment valve state mismatch counter by 1 if ( valveStateMismatchTimerCounter > MAX_VALVE_STATE_MISMATCH_TIMER_COUNT ) { activateAlarmNoData( ALARM_ID_DD_VALVE_CONTROL_FAILURE ); } } else { valveStateMismatchTimerCounter = 0; } // Handle pending delayed valve state changes for ( i = 0; i < NUM_OF_VALVES; i++ ) { if ( pendingValveStateChangeCountDowns[ i ] > 0 ) { pendingValveStateChangeCountDowns[ i ]--; if ( 0 == pendingValveStateChangeCountDowns[ i ] ) { valveStates[ i ].data = pendingValveStateChanges[ i ]; pendingValveStateChanges[ i ] = DEENERGIZED; } } } // Set valves states (via FPGA) to currently commanded states readCommandedValveStates(); setFPGAValveStates( commandedValvesStates ); setFPGABCValveStates( commandedBCValveStates ); setFPGAUFValveStates( commandedUFValveStates ); // Publish valve states on interval publishValvesStates(); } /*********************************************************************//** * @brief * The readCommandedValveStates function gets the hydraulics, Balancing chamber * and Ultrafiltration valvesStates that can be passed to FPGA for setting valves. * @details \b Inputs: valveStates[] * @details \b Outputs: commandedValvesStates,commandedBCValveStates, * commandedUFValveStates * @return converted U16 and U08 bit field for currently commanded valve states *************************************************************************/ static void readCommandedValveStates( void ) { U32 i; // Initiliaze before updating commanded states commandedValvesStates = ALL_VALVES_DEENERGIZED; commandedBCValveStates = ALL_VALVES_DEENERGIZED; commandedUFValveStates = ALL_VALVES_DEENERGIZED; // flag hydraulics valves that are currently commanded to be energized for ( i = FIRST_HYD_VALVE; i <= LAST_HYD_VALVE; i++ ) { commandedValvesStates |= ( getValveState( i ) == ENERGIZED ? 0x0001 << i : 0 ); } // flag Balancing chamber valves that are currently commanded to be energized for ( i = FIRST_BC_VALVE; i <= LAST_BC_VALVE; i++ ) { commandedBCValveStates |= ( getValveState( i ) == ENERGIZED ? 0x01 << ( i - FIRST_BC_VALVE ) : 0 ); } // flag Ultrafiltration valves that are currently commanded to be energized for ( i = FIRST_UF_VALVE; i <= LAST_UF_VALVE; i++ ) { commandedUFValveStates |= ( getValveState( i ) == ENERGIZED ? 0x01 << ( i - FIRST_UF_VALVE ) : 0 ); } } /*********************************************************************//** * @brief * The checkValveStateName function checks the validity of requested valve * state name for given valve. * @details \b Inputs: none * @details \b Outputs: none * @details \b Alarm: ALARM_ID_DD_SOFTWARE_FAULT when invalid valve ID passed. * @param valveID ID of valve to check a valve state name for * @param valveStateName valve state name to check for given valve ID * @return TRUE if given valveStateName is appropriate for given valve ID, FALSE if not. *************************************************************************/ static BOOL checkValveStateName( VALVES_T valveID, VALVE_STATE_NAMES_T valveStateName ) { BOOL result = FALSE; // initialize result flag to FALSE switch ( valveStateName ) { case VALVE_STATE_OPEN: case VALVE_STATE_CLOSED: if ( ( VDR == valveID ) || ( VTD == valveID ) || ( VHB == valveID ) || ( VRP == valveID ) || ( VHO == valveID ) || ( VDB1 == valveID ) || ( VP1 == valveID ) || ( VPT == valveID ) || ( VDB2 == valveID ) || ( VDI == valveID ) || ( VDO == valveID ) || ( VP2 == valveID ) || ( VHI == valveID ) || ( BCV1 == valveID ) || ( BCV2 == valveID ) || ( BCV3 == valveID ) || ( BCV4 == valveID ) || ( BCV5 == valveID ) || ( BCV6 == valveID ) || ( BCV7 == valveID ) || ( BCV8 == valveID ) || ( UFI1 == valveID ) || ( UFO1 == valveID ) || ( UFI2 == valveID ) || ( UFO2 == valveID ) ) { result = TRUE; } break; default: SET_ALARM_WITH_2_U32_DATA( ALARM_ID_DD_SOFTWARE_FAULT, SW_FAULT_ID_VALVES_INVALID_VALVE_STATE_NAME, valveStateName ) break; } return result; } /*********************************************************************//** * @brief * The convertValveStateNameToValveState function converts valve state \n * name to its corresponding de-energized (0) or energized (1) valve state. * @details \b Inputs: none * @details \b Outputs: none * @details \b Alarm : ALARM_ID_DD_SOFTWARE_FAULT when invalid valve state name passed * @param valveStateName valve state name enumeration to convert to energized/de-energized * @return converted valve state for given valve state name *************************************************************************/ static U32 convertValveStateNameToValveState( VALVE_STATE_NAMES_T valveStateName ) { U32 vState = DEENERGIZED; // initialize valve state to de-energized switch ( valveStateName ) { case VALVE_STATE_OPEN: vState = ENERGIZED; break; case VALVE_STATE_CLOSED: vState = DEENERGIZED; break; default: SET_ALARM_WITH_2_U32_DATA( ALARM_ID_DD_SOFTWARE_FAULT, SW_FAULT_ID_VALVES_INVALID_VALVE_STATE_NAME, valveStateName ) break; } return vState; } /*********************************************************************//** * @brief * The setValveState function sets the valve state for given valve. * @details \b Inputs: none * @details \b Outputs: valveStates[], pendingValveStateChanges[], pendingValveStateChangeCountDowns[] * @details \b Alarm: ALARM_ID_DD_SOFTWARE_FAULT when invalid valve ID passed * @param valveID ID of valve to set state for * @param valveStateName name of valve state to set given valve to * @return TRUE if new valve state is set for given valve ID, FALSE if not. *************************************************************************/ BOOL setValveState( VALVES_T valveID, VALVE_STATE_NAMES_T valveStateName ) { BOOL result = FALSE; // initialize result flag to FALSE if ( valveID < NUM_OF_VALVES ) { if ( TRUE == checkValveStateName( valveID, valveStateName ) ) { valveStates[ valveID ].data = convertValveStateNameToValveState( valveStateName ); result = TRUE; // If a delayed state change is pending for this valve, cancel it pendingValveStateChanges[ valveID ] = DEENERGIZED; pendingValveStateChangeCountDowns[ valveID ] = 0; } } else { SET_ALARM_WITH_2_U32_DATA( ALARM_ID_DD_SOFTWARE_FAULT, SW_FAULT_ID_VALVES_INVALID_VALVE_ID, valveID ) } return result; } /*********************************************************************//** * @brief * The setValveStateDelayed function sets the valve state for given valve * after a given delay. * @details \b Inputs: pendingValveStateChangeCountDowns[] * @details \b Outputs: pendingValveStateChangeCountDowns[], pendingValveStateChangeCountDowns[] * @details \b Alarm: ALARM_ID_DD_SOFTWARE_FAULT when invalid valve ID passed * @param valveID ID of valve to set state for * @param valveStateName name of valve state to set given valve to * @param delayMs delay duration (in ms) before actuation * @return TRUE if new valve state is set for given valve ID, FALSE if not. *************************************************************************/ BOOL setValveStateDelayed( VALVES_T valveID, VALVE_STATE_NAMES_T valveStateName, U32 delayMs ) { BOOL result = FALSE; // initialize result flag to FALSE if ( valveID < NUM_OF_VALVES ) { if ( TRUE == checkValveStateName( valveID, valveStateName ) ) { // If a delayed state change is already pending for this valve, execute it now before setting a new delayed state change if ( pendingValveStateChangeCountDowns[ valveID ] > 0 ) { valveStates[ valveID ].data = pendingValveStateChanges[ valveID ]; } // Set delayed valve state change pendingValveStateChanges[ valveID ] = convertValveStateNameToValveState( valveStateName ); pendingValveStateChangeCountDowns[ valveID ] = delayMs / TASK_PRIORITY_INTERVAL; result = TRUE; } } else { SET_ALARM_WITH_2_U32_DATA( ALARM_ID_DD_SOFTWARE_FAULT, SW_FAULT_ID_VALVES_INVALID_VALVE_ID, valveID ) } return result; } /*********************************************************************//** * @brief * The getValveStateName function gets the current valve state enum for given valve. * @details \b Inputs: valveStates[] * @details \b Outputs: none * @details \b Alarm: ALARM_ID_DD_SOFTWARE_FAULT when invalid valve ID passed. * @param valveID ID of valve to get state for * @return the current valve state for given valve in enum *************************************************************************/ VALVE_STATE_NAMES_T getValveStateName( VALVES_T valveID ) { // Initialized per CppCheck. VALVE_STATE_NAMES_T name = NUM_OF_VALVE_STATES; if ( valveID < NUM_OF_VALVES ) { U32 valveState = getU32OverrideValue( &valveStates[ valveID ] ); if ( OVERRIDE_KEY == valveSensedStates[ valveID ].override ) { valveState = valveSensedStates[ valveID ].ovData; } name = ( DEENERGIZED == valveState ? VALVE_STATE_CLOSED : VALVE_STATE_OPEN ); } else { SET_ALARM_WITH_2_U32_DATA( ALARM_ID_DD_SOFTWARE_FAULT, SW_FAULT_ID_VALVES_INVALID_VALVE_ID, valveID ) } return name; } /*********************************************************************//** * @brief * The getValveState function gets the current valve state for given valve. * @details \b Inputs: valveStates[] * @details \b Outputs: none * @details \b Alarm : ALARM_ID_DD_SOFTWARE_FAULT when invalid valve ID passed * @param valveID ID of valve to get state for * @return the current valve state for given valve *************************************************************************/ static U32 getValveState( U32 valveID ) { U32 valveState = DEENERGIZED; if ( valveID < NUM_OF_VALVES ) { valveState = getU32OverrideValue( &valveStates[ valveID ] ); } else { SET_ALARM_WITH_2_U32_DATA( ALARM_ID_DD_SOFTWARE_FAULT, SW_FAULT_ID_VALVES_INVALID_VALVE_ID, valveID ) } return valveState; } /*********************************************************************//** * @brief * The publishValvesStates function publishes DG valves states at the set interval. * @details \b Inputs: valvesStatesPublicationTimerCounter * @details \b Outputs: valvesStatesPublicationTimerCounter * @details \b Messages: MSG_ID_DD_VALVES_STATES_DATA to publish FPGA read valve states. * @return none *************************************************************************/ static void publishValvesStates( void ) { // publish valve state on interval if ( ++valvesStatesPublicationTimerCounter >= getU32OverrideValue( &valvesStatesPublishInterval ) ) { DD_VALVES_DATA_T data; U32 i; data.valvesStatus = getFPGAValveStates(); data.valvesBCStatus = getFPGAValveBCStates(); data.valvesUFStatus = getFPGAValveUFStates(); for ( i = 0; i < NUM_OF_VALVES; i++ ) { data.valvesSensedState[ i ] = (U08)getValveStateName( (VALVES_T)i ); } broadcastData( MSG_ID_DD_VALVES_STATES_DATA, COMM_BUFFER_OUT_CAN_DD_BROADCAST, (U08*)&data, sizeof( DD_VALVES_DATA_T ) ); valvesStatesPublicationTimerCounter = 0; } } /************************************************************************* * TEST SUPPORT FUNCTIONS *************************************************************************/ /*********************************************************************//** * @brief * The testValvesStatesPublishIntervalOverride function overrides the * valves states publish interval. * @details \b Inputs: none * @details \b Outputs: valvesStatesPublishInterval * @param message Override message from Dialin which includes the value * that override valves states publish interval with (in ms) * @return TRUE if override successful, FALSE if not *************************************************************************/ BOOL testValvesStatesPublishIntervalOverride( MESSAGE_T *message ) { BOOL result = FALSE; TEST_OVERRIDE_PAYLOAD_T override; OVERRIDE_TYPE_T ovType = getOverridePayloadFromMessage( message, &override ); // Verify tester has logged in with TD and override type is valid if ( ( TRUE == isTestingActivated() ) && ( ovType != OVERRIDE_INVALID ) && ( ovType < NUM_OF_OVERRIDE_TYPES ) ) { if ( OVERRIDE_OVERRIDE == ovType ) { U32 intvl = override.state.u32 / TASK_PRIORITY_INTERVAL; result = TRUE; valvesStatesPublishInterval.ovData = intvl; valvesStatesPublishInterval.override = OVERRIDE_KEY; } else { result = TRUE; valvesStatesPublishInterval.override = OVERRIDE_RESET; valvesStatesPublishInterval.ovData = valvesStatesPublishInterval.ovInitData; } } return result; } /*********************************************************************//** * @brief * The testValveStateOverride function overrides the value of the * specified valve with a given value. * @details \b Inputs: none * @details \b Outputs: valveStates[] * @param message Override message from Dialin which includes an ID of * the valve to override and the state to override the valve to. * @return TRUE if override successful, FALSE if not *************************************************************************/ BOOL testValveStateOverride( MESSAGE_T *message ) { BOOL result = FALSE; TEST_OVERRIDE_ARRAY_PAYLOAD_T override; OVERRIDE_TYPE_T ovType = getOverrideArrayPayloadFromMessage( message, &override ); // Verify tester has logged in with TD and override type is valid if ( ( TRUE == isTestingActivated() ) && ( ovType != OVERRIDE_INVALID ) && ( ovType < NUM_OF_OVERRIDE_TYPES ) ) { U32 valveID = override.index; // Verify bubble detector index of override if ( valveID < NUM_OF_VALVES ) { if ( OVERRIDE_OVERRIDE == ovType ) { U32 value = override.state.u32; valveStates[ valveID ].ovData = value; valveStates[ valveID ].override = OVERRIDE_KEY; result = TRUE; } else { valveStates[ valveID ].override = OVERRIDE_RESET; valveStates[ valveID ].ovData = valveStates[ valveID ].ovInitData; result = TRUE; } } } return result; } /*********************************************************************//** * @brief * The testValveSensedStateOverride function overrides the value of the * specified sensed state with a given value. * @details \b Inputs: none * @details \b Outputs: valveSensedStates[] * @param message Override message from Dialin which includes an ID of * the valve to override and the state to override the valve to. * @return TRUE if override successful, FALSE if not *************************************************************************/ BOOL testValveSensedStateOverride( MESSAGE_T *message ) { BOOL result = FALSE; TEST_OVERRIDE_ARRAY_PAYLOAD_T override; OVERRIDE_TYPE_T ovType = getOverrideArrayPayloadFromMessage( message, &override ); // Verify tester has logged in with TD and override type is valid if ( ( TRUE == isTestingActivated() ) && ( ovType != OVERRIDE_INVALID ) && ( ovType < NUM_OF_OVERRIDE_TYPES ) ) { U32 valveID = override.index; // Verify bubble detector index of override if ( valveID < NUM_OF_VALVES ) { if ( OVERRIDE_OVERRIDE == ovType ) { U32 value = override.state.u32; valveSensedStates[ valveID ].ovData = value; valveSensedStates[ valveID ].override = OVERRIDE_KEY; result = TRUE; } else { valveSensedStates[ valveID ].override = OVERRIDE_RESET; valveSensedStates[ valveID ].ovData = valveStates[ valveID ].ovInitData; result = TRUE; } } } return result; } /**@}*/