/************************************************************************** * * Copyright (c) 2024-2024 Diality Inc. - All Rights Reserved. * * THIS CODE MAY NOT BE COPIED OR REPRODUCED IN ANY FORM, IN PART OR IN * WHOLE, WITHOUT THE EXPLICIT PERMISSION OF THE COPYRIGHT OWNER. * * @file SafetyShutdown.c * * @author (last) Vinayakam Mani * @date (last) 09-Aug-2024 * * @author (original) Vinayakam Mani * @date (original) 09-Aug-2024 * ***************************************************************************/ #include "mibspi.h" #include "InternalADC.h" #include "Messaging.h" #include "SafetyShutdown.h" #include "Timers.h" #include "PAL.h" /** * @addtogroup SafetyShutdown * @{ */ // ********** private definitions ********** #define SAFETY_SHUTDOWN_POST_TIMEOUT_MS 500 ///< Safety shutdown POST test timeout (in ms). #define SAFETY_SHUTDOWN_RECOVERY_TIME_MS 500 ///< After safety shutdown POST test, wait this long (in ms) to recover before moving on. #define MAX_24V_LEVEL_ON_SAFETY_SHUTDOWN 5.0F ///< Maximum voltage on 24V line when safety shutdown asserted. #define MAX_ISOLATED_24V_LEVEL_ON_SS_EXPIRED 22.6F ///< Maximum voltage on isolated 24V line when watchdog is expired. 10% of 24V. #define MIN_24V_LEVEL_ON_SAFETY_RECOVER 22.6F ///< Minimum voltage on 24V line when safety shutdown is recovered. /// Enumeration of safety shutdown self-test states. typedef enum Safety_Shutdown_Self_Test_States { SAFETY_SHUTDOWN_SELF_TEST_STATE_START = 0, ///< Safety shutdown self-test start state SAFETY_SHUTDOWN_SELF_TEST_STATE_IN_PROGRESS, ///< Safety shutdown self-test in progress state SAFETY_SHUTDOWN_SELF_TEST_STATE_RECOVER, ///< Safety shutdown self-test recovery state SAFETY_SHUTDOWN_SELF_TEST_STATE_COMPLETE, ///< Safety shutdown self-test completed state NUM_OF_SAFETY_SHUTDOWN_SELF_TEST_STATES ///< Number of safety shutdown self-test states } SAFETY_SHUTDOWN_SELF_TEST_STATE_T; // ********** private data ********** static BOOL safetyShutdownActivated; ///< Status of safety shutdown signal. static BOOL safetyShutdownOverrideResetState; ///< Natural status of safety shutdown signal. Used to restore state on override reset. static SAFETY_SHUTDOWN_SELF_TEST_STATE_T safetyShutdownSelfTestState; ///< Current safety shutdown self-test state. static SELF_TEST_STATUS_T safetyShutdownSelfTestStatus; ///< Safety shutdown self-test preliminary status. static U32 safetyShutdownSelfTestTimerCount; ///< Safety shutdown self-test state timer counter. /*********************************************************************//** * @brief * The initSafetyShutdown function initializes the safety shutdown unit. * The safety shutdown unit is to cut down the 24v DC supply to majority of actuators * when system detects critical faulty conditions. * @details \b Inputs: none * @details \b Outputs: safetyShutdownActivated, safetyShutdownOverrideResetState, * safetyShutdownSelfTestState, safetyShutdownSelfTestStatus, * safetyShutdownSelfTestTimerCount * @return none *************************************************************************/ void initSafetyShutdown( void ) { safetyShutdownActivated = FALSE; safetyShutdownOverrideResetState = FALSE; safetyShutdownSelfTestState = SAFETY_SHUTDOWN_SELF_TEST_STATE_START; safetyShutdownSelfTestStatus = SELF_TEST_STATUS_IN_PROGRESS; safetyShutdownSelfTestTimerCount = 0; clear_saftety_shutdown(); } /*********************************************************************//** * @brief * The activateSafetyShutdown function activates the safety shutdown signal. * @details \b Inputs: none * @details \b Outputs: Safety shutdown signal output set to active state. * @return none *************************************************************************/ void activateSafetyShutdown( void ) { set_safety_shutdown(); safetyShutdownActivated = TRUE; } /*********************************************************************//** * @brief * The isSafetyShutdownActivated function returns whether the safety shutdown * signal has been activated. * @details \b Inputs: none * @details \b Outputs: none * @return safetyShutdownActivated *************************************************************************/ BOOL isSafetyShutdownActivated( void ) { return safetyShutdownActivated; } /*********************************************************************//** * @brief * The execSafetyShutdownTest function executes the safety shutdown test. * This function should be called periodically until a pass or fail * result is returned. This function primarily checks when safety shutdown * activated/ deactivated, the corresponding voltage is seen or not. * @details \b Inputs: safetyShutdownSelfTestState * @details \b Outputs: safetyShutdownSelfTestState * @details \b Alarms: ALARM_ID_DD_SAFETY_SHUTDOWN_POST_TEST_FAILED, * SW_FAULT_ID_SAFETY_SHUTDOWN_INVALID_SELF_TEST_STATE * @return in progress, passed, or failed *************************************************************************/ SELF_TEST_STATUS_T execSafetyShutdownTest( void ) { SELF_TEST_STATUS_T result = SELF_TEST_STATUS_IN_PROGRESS; switch ( safetyShutdownSelfTestState ) { case SAFETY_SHUTDOWN_SELF_TEST_STATE_START: safetyShutdownSelfTestState = SAFETY_SHUTDOWN_SELF_TEST_STATE_IN_PROGRESS; safetyShutdownSelfTestTimerCount = getMSTimerCount(); activateSafetyShutdown(); break; case SAFETY_SHUTDOWN_SELF_TEST_STATE_IN_PROGRESS: if ( TRUE == didTimeout( safetyShutdownSelfTestTimerCount, SAFETY_SHUTDOWN_POST_TIMEOUT_MS ) ) { // F32 v24 = getIntADCVoltageConverted( INT_ADC_SECONDARY_HEATER_24_VOLTS ); // F32 isolatedV24 = getRawIsolatedPowerSupplyVoltage(); // // // Verify 24V is down when w.d. expired // if ( ( v24 > MAX_24V_LEVEL_ON_SAFETY_SHUTDOWN ) || ( isolatedV24 > MAX_ISOLATED_24V_LEVEL_ON_SS_EXPIRED ) ) // { // //SET_ALARM_WITH_2_F32_DATA( ALARM_ID_DD_SAFETY_SHUTDOWN_POST_TEST_FAILED, 1.0, v24 ); // safetyShutdownSelfTestStatus = SELF_TEST_STATUS_FAILED; // } // safetyShutdownSelfTestTimerCount = getMSTimerCount(); // clear_saftety_shutdown(); // safetyShutdownActivated = FALSE; // safetyShutdownSelfTestState = SAFETY_SHUTDOWN_SELF_TEST_STATE_RECOVER; } break; case SAFETY_SHUTDOWN_SELF_TEST_STATE_RECOVER: if ( TRUE == didTimeout( safetyShutdownSelfTestTimerCount, SAFETY_SHUTDOWN_RECOVERY_TIME_MS ) ) { // F32 v24 = getIntADCVoltageConverted( INT_ADC_SECONDARY_HEATER_24_VOLTS ); // F32 isolatedV24 = getRawIsolatedPowerSupplyVoltage(); // // // Verify 24V is down when w.d. recovered // if ( ( v24 < MIN_24V_LEVEL_ON_SAFETY_RECOVER ) || ( isolatedV24 < MAX_ISOLATED_24V_LEVEL_ON_SS_EXPIRED ) ) // { // // TODO - If issue persisted talk with systems why 24V does not recover fully. // //SET_ALARM_WITH_2_F32_DATA( ALARM_ID_DD_SAFETY_SHUTDOWN_POST_TEST_FAILED, 2.0, v24 ); // safetyShutdownSelfTestStatus = SELF_TEST_STATUS_FAILED; // } // else // { // safetyShutdownSelfTestStatus = SELF_TEST_STATUS_PASSED; // } // safetyShutdownSelfTestState = SAFETY_SHUTDOWN_SELF_TEST_STATE_COMPLETE; // result = safetyShutdownSelfTestStatus; } break; case SAFETY_SHUTDOWN_SELF_TEST_STATE_COMPLETE: // If we get called in this state, assume we are doing self-test again result = SELF_TEST_STATUS_IN_PROGRESS; safetyShutdownSelfTestState = SAFETY_SHUTDOWN_SELF_TEST_STATE_START; break; default: result = SELF_TEST_STATUS_FAILED; SET_ALARM_WITH_2_U32_DATA( ALARM_ID_DD_SOFTWARE_FAULT, SW_FAULT_ID_SAFETY_SHUTDOWN_INVALID_SELF_TEST_STATE, safetyShutdownSelfTestState ) break; } return result; } /*********************************************************************//** * @brief * The resetSafetyShutdownPOSTState function resets the safety shutdown POST state. * @details \b Inputs: none * @details \b Outputs: safetyShutdownSelfTestState * @return none *************************************************************************/ void resetSafetyShutdownPOSTState( void ) { safetyShutdownSelfTestState = SAFETY_SHUTDOWN_SELF_TEST_STATE_START; } /*********************************************************************//** * @brief * The testSetSafetyShutdownOverride function overrides the HD safety shutdown. * @details \b Inputs: none * @details \b Outputs: HD safety shutdown overridden * @param value TRUE to activate safety shutdown, FALSE to de-activate it * @return TRUE if override successful, FALSE if not *************************************************************************/ BOOL testSetSafetyShutdownOverride( U32 value ) { BOOL result = FALSE; if ( TRUE == isTestingActivated() ) { // remember natural state before override so we can reset safetyShutdownOverrideResetState = safetyShutdownActivated; // override safety shutdown signal if ( value > 0 ) { activateSafetyShutdown(); } else { safetyShutdownActivated = FALSE; clear_saftety_shutdown(); } result = TRUE; } return result; } /*********************************************************************//** * @brief * The testResetSafetyShutdownOverride function resets the override of the * HD safety shutdown. * @details \b Inputs: none * @details \b Outputs: shutdown override reset * @return TRUE if override reset successful, FALSE if not *************************************************************************/ BOOL testResetSafetyShutdownOverride( void ) { BOOL result = FALSE; if ( TRUE == isTestingActivated() ) { if ( TRUE == safetyShutdownOverrideResetState ) { activateSafetyShutdown(); } else { safetyShutdownActivated = FALSE; clear_saftety_shutdown(); } result = TRUE; } return result; } /**@}*/